Make sure the planks on the deck run across the inside of the hatch, this will give nice clean lines! - Guide (long ruler or straight piece of wood) If your boat is overdue for new decking, take a look at someof the hottest, cool-comfort synthetic teak decking offeringson the market. Drat! JavaScript is disabled. Test if the jigsaw will go trough the slit you made, if so, you can start cutting along the outside line, following the rounded corners you drew. However, if we go the synthetic route, I need it on to create the patterns. Please note 1x 135g of Stelmaxwill cover an , Receive relevant news and product updates from the world of Stuart Marine. CoolTEAK is currently only available in premademats from templates and is not for DIY applications. This company has offered synthetic teak boat deckingmaterial since 2000. I first looked at the 'plastic' teak look-a-like, you'll get tons of hits googling for 'fake teak'. Caribbean I use 100~120 grit sanding paper for finishing. Best Answer? Popular CategoriesU.S. I choose Teak stain, 2~3 coats brings the color close to the natural teak. I do have a question. On the next page we'll get into the measuring and drawing part, where it gets interesting! Reply Corrosion Demystified Fortunately I only managed to destroy a few square inches. After you're done with this part, sit down, admire your workand have a beer, you earned it. My boat never had teak decks. Increasing Warning Signs PlasDECK Eco Series has an identical lookand feel of the standard PlasDECK boat decking, but thefamily-owned, Made-in-America company passes on themanufacturing cost savings directly to the customer. Then, using a heat gun and the oscilating tool, cut horizontally under the planks to release the bond. When I chose Flexiteek (over 6 years ago now) it was because it was the only one at the time with subtle colour variations in the plastic. I agree. I'm still researching products. Motoryachts Still, i'm very pleased with the end result. I'm hoping to find a chemical I can use to clean out the remaining adhesive from the surface. I did route the straight parts of the outside line, to serve as an extra guide when i used the jigsaw, if you do too, be careful not to cut past the rounded corners! Nobody, yet, on first viewing or touching think it is anything other than real teak. TEK-DEK is the ideal alternative to wood decking. Now, when attaching real teak planks in a corner joint, carpenters will always use a 45 degrees cut to join the planks, add a 45 degree diagonal line to EVERY corner in the deck. When you are completely satisfied with outline you have drawn, it's time to move to the next step: routing! U.S. Gulf Privacy Policy, 1591 E. Atlantic Blvd, 2nd Floor Here in Holland, and probably around the globe, real Teak wood is becoming more and more expensive. Let's first make sure we have the router set-up correctly, we will be using 2 different router bits, one with a very sharp tip, which we will use to make the grooves for the outside 'planks', and one with a slightly more 'blunt' tip to create the wider and deeper grooves for the infill-planks. Careers Isiteek is a DO-IT-YOURSELF product and is suitable for building simple panels. 1591 E. Atlantic Blvd, 2nd Floor It pays to be accurate here. Thanks for sharing. lol how many hours doing the teak. Perhaps the simplest is to properly fill all holes and then paint on a non skid material and call it a day. When doing the hatches, round the corners using anything that has a radius to your liking (i used a coffee cup). Contact us: info@southernboating.com, Copyright 2015 The Voux, All rights Reserved. Our innovation and continued commitment to providing the highest quality products ensures TEK-DEK remains the international benchmark for synthetic teak decking by which all are compared. Florida). Routers aren't cheap, i borrowed mine from my father, and i would advise borrowing a more expensive model rather than buying a cheap one. The color of the caulk is up to you, but teak uses black (sometimes gray) caulking. I don't know how to translate this to english, but we call it 'watervast verlijmd multiplex', there are different wood-types available, i choose Ocoume, because it has a very nice wood-grain. Since I imagine that the routed grooves penetrate the outer layer of the plywood I am wondering how the deck is standing up to weather? Evans, Southern Boating March 2019. And all of that is before you decide what to do with the non-skid pattern. I might try removing a small section to confirm this. Did you make this project? That is what I meant to by saying that my experience does not fully correspond to your situation. All Rights Reserved. I'm trying to decide if DIY installation is worth the time and effort. Looking forward to the next chapter, this chapter was a great read and gives me hope we might be able to take this on ourselves. No screw holes- Isiteek is glued to the deck. She says that the planer noise is ear-shattering from below. I believe in North America, A-B-A Grade Plywood is the only kind that is suitable for marine applications. I can't speak to the installation question in any detail, but I would mainly like to comment on the resale issue that you raised near the end.. Curmudgeon at Large- and rhinestone in the rough, sailing my Farr 11.6 on the Chesapeake Bay. Events 10 years ago We had the boat shrink wrapped so we can start on removal in the PNW winter. Use a third routing bit with an inward curve to create a fillet of about 2~3 mm on both the hatch and the hole in which it will sit. The ones that mix sealant and synthetic boards such as a by the strip installation I am less a fan of for longevity. dek-king.com, By L.N. Beautiful work! I will note that my boat had decks that still had molded in non-skid, and which had been painted previously painted. Happy sailing. About Us The Electric Enigma Pompano Beach, FL 33060 You must log in or register to reply here. 8:00 - 13:30, Saturday. No boat is, so keep that in mind! You can enjoy your beautiful deck instead of worrying about maintenance and poor quality. I replaced rotting teak cockpit seats with PlasTeak custom mats two years ago. flexiteek.com, Isiteek is made for DIY install on small areas. The grain on ocoume is actually pretty fine, so on first look it's hard to distinguish. Number of marine grade Baltic Birch Plywoods are available in the states. Very happy with the result. This website uses cookies to improve your experience. Flexiteekplans to retain the Wilks manufacturing premises in Essex,northeast of London, England, along with all employees,combining the skillset of both companies to serve theinternational marine market. When this step is all done, it's on to the final step: finishing! This is advantageous for resurfacing large deckspaces like houseboats, pontoons or boats with large decks. Contact us: info@southernboating.com FOLLOW US: I finally tried removing the teak this morning. We'll assume you're ok with this, but you can opt-out if you wish. Cut all the outside lines this way, including the 45 degree corner lines. on Introduction. using the first size you decided upon. - Clamps If you have any pencil marks left, use the eraser to get rid of most of it, a light sanding will do the rest. A very well done! My preference is for the ones that are all one material, sealant stripes and boards both. The material looks great, dries fast and nice to walk on. When you have filled the groove with caulk, use a plastic or wooden tool, covered in water with dishwasher fluid to scrape it flat in the grove,simultaneouslyremoving the excess caulk. For the materials i ended up using 15mm waterproof plywood. For my deck i chose 7cm wide. on Introduction. Then use a . Like Bruce I'm considering doing the same on my boat. Feel free to correct me, anyone. For the straight lines you can use a guide, obviously that won't work for the rounded corners, just be careful and take your time! Either way, the teak must come off; it's too far gone. We knew this when we bought the boat and it was priced accordingly. The fillets on the hatches and the decking can best be smoothed by hand. Most sources say it is not salvageable. They said they used a product called PU-50 to glue it to the deck, as well as a ton of screws to hold it in place for gluing. Participated in the Make It Real Challenge, Participated in the Woodworking Challenge. Flexiteek is the OEM supplier for manyboat builders and has distributors in 38 countries. That has inspired me to consider following suit. Fax: +1 (954) 522-2260 Depending on the specific adhesive you may be able to use chemical strippers and poltice the deck in order avoid a mechanical method that is potentially more likely to damage. Is it worth a try? I will have a huge mess on my hands when the teak is gone. pay attention someone's life depends on it. Durability - A deck is exposed to wear and has to be sanded every couple of years (at least). Those reasons include its affordability, low maintenance,nonskid appeal, uniform appearance, and soft feel underfoot. 50mm wide profile Synthetic teak boat decking with integral black caulking, 50mm wide profile Rounded edge margin Synthetic teak boat decking without integral caulking, 5mm wide black caulking profile Synthetic teak boat decking, 150mm wide profile Synthetic teak boat decking with integral black caulking, 125mm wide profile Solid King Plank without channels on base or integral black caulking, 135g tube of clear Stelmax adhesive / glue. Also choose a size for the inner planks, again, i opted for 7cm, but you can pick any size you want, as long as you make it consistent in the entire deck! Stain resistant, soap and water will remove most spills easily (oil, fuel, red wine, fish blood etc). With plywood the grain runs lengthwise, you will want to route along the grain most of the time (lengthwise). Beneteau Gran Turismo 45 Boat Test Installed myself using provided adhesive and notched trowel. Save my name, email, and website in this browser for the next time I comment. Cheap routers can be a pain to work with, but it's up to you. If still good, has it needed any heavy maintenance? I was thinking about starting with the coach roof section on the foredeck. This is, off course, not as much fun and as rewarding as doing it yourself :), You're right, not very rewarding and fun. i chose a relatively shallow 1 mm for the outside 'small' grooves. Bahamas There are however a limited number of exceptions when a deck will need to be caulked around the perimeter such as a cockpit where a well forms part of the manufacture of the boat. I first took the sheets and cut the outlines i measured in the boat, using some of the old decking, the more intricate bends were traced. If replacing all of the decks with synthetic is too costly, I'd at least like to do the coachroof. I will say it pays to invest in marine grade plywood, else water would get in the seams and destroy the wood. Advertise I am particularly interested if the grooves have remained waterproof. Basically, the procedure is the same, take your time placing the guide, be careful not to overshoot into the narrower cuts of the outside planks on the ends and the hatches. Isiteek add safety with its nonslip quality. - Sanding paper in different corseness You will get the hang of this, maybe make some small test grooves in some spare board before attempting this. plasdeck.com. Brilliant. Productcost is further reduced by offering it in large sheet form. Enter Our Dog Days of Summer BBQ Giveaway Now! See the pictures for clarification. If anyone has actually tried this, I'm wondering if it's practical for a 50 foot sailboat with kingplanks an all sorts of other interesting patterns to make. I think that's where removing a small sample is probably the best way to start. Facebook I bought a boat with teak decks and love them and am having them updated. Photos of our deck. Thank you, it has held up very nice over the years, we lightly sanded and then varnished it one year after the original instructable and we don't need any touch ups now. Share it with us! Hosted by Web Directions. The downside has been its tendency toabsorb heat, which makes the product uncomfortable for bare feet in southern boating locales that havecontinuous sun exposure (e.g. In my case all but one sheet were dead-on, the final sheet had to be trimmed a little due to the boat not being perfectly symmetrical. To do this, choose a size for the 'outer' plank, this plank runs across the entire outline of the deck, at least in a real teak deck. First step is to plane down the planks as much as possible without disturbing the gelcoat. See the attached picture for reference. Copyright 2018 Stuart Marine. I want to use epoxy to stiffen the composite deck, which is way too flexible (for a big guy like me to walk on!). manufacturers Next Generation of Decking for itslighter weight and ability to cool 30 percent faster thantraditional composite decking. Excellent non-slip surface. How does this compare to a fitted product (I'm guessing easily half the price!). - Eraser I really wanted to see pix of the finished product! Also it protects the side of the hatch a little from 'peeling' of the layers. You will cut the hatch along the outermost outline and using this bend, but you can draw the box rectangular for easy measuring. This can be achieved by drilling a couple of holes close together on the outside line of the hatch, make sure you don't use a drill bit bigger than required for he blade of the jigsaw. After each groove is done, remove the tape, any small excess caulking can be removed later when it's hardened. After drilling the series of holes, start drilling at an angle (staying in-line with the line you want to cut! With the hatches roughed in, measure and draw lines for the planks that fill the deck, using a centerline and working outwards to both sides is the most effective way, if you want to, you can also add some decoration there, and if you need more than 2 boards side by side, the centerline is the best place to join them (see attached photo for my solution). The synthetic teaks can be good. It's maybe 50 sqft. JavaScript is disabled. PlasDECK Eco Series won the Innovation Award at the 2018Miami Boat Show. In order to be able to use the jigsaw you have to have a starting hole. The companys newest advancement is Flexiteek 2G,which was in development for two years and is the Thinning the plans with the planer allows the heat to loosen up the bond, making it easier on the blade. I'm also looking into the Gibco Flex Mold. (Wouldn't it be nice to have a sheet-size portal CNC router). - Do you want to stain the wood or paint it? But so are nonskid decks. I have already contact Beneteau and confirmed that there is molded nonskid beneath. Apart from the router this should be available to everybody by looking in the garage. Asthe exclusive manufacturer of TEK-DEK we have over 20 years of production and supply to the DIY market and wider boat industry - supplying fixing adhesives, ancillary products, templating services and deck installations. All your hard work will have given you a brilliant end result. Some DIYers mayhave the skills and patience to tackle installing new synthetic teak decking themselves. Pompano Beach, FL 33060 Instagram When you have that outline, determine where you want any hatches to be, these should never cross into the outline 'plank'. Youtube oops . Really nice concept and execution. The router may have the tendency to want to 'walk away' from the guide, try cutting in the opposite direction if this happens. Dek-king 2G is the companys next-generation premiumsynthetic teak decking thats 30 percent cooler underfootand 32 percent lighter than previous 1G product offerings. Fax: +1 (954) 522-2260 When the boards fit exactly as they should, we are ready to draw the outlines for routing! It looks great, but the grain patterns are a dead giveaway. I'm not offended :) You are absolutely right, if i could afford it i would have gone with real teak, but prices are very very high now. It has been on board for two years now, it's not directly exposed to the elements, but it definately got wet and it still looks good.I would suggest lightly sanding and re-varnishing the wood every 2 years depending on use.I'll see if i can snap a picture in the coming weeks to show the wear. Come join the discussion about sailing, modifications, classifieds, troubleshooting, repairs, reviews, maintenance, and more! It maintains its good looks even in the harshest environments - it is UV a stabilised PVC and manufactured to exacting standards guaranteeing years of satisfaction. Reply Contact Us When you have rough-cut the sheets, start to test the fitment in the boat, this might take a couple of tries, but you better be carefull, removing excess wood is easier than adding it when you cut too much. on Introduction. Excellent work and good idea. The closely spaced fastenings would suggest that you probably will not be able to salvage the original molded in non-skid pattern.