Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. All rights reserved. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. 12,000 lb ZXR Badland Winch Wiring Instructions - YouTube Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Harbor Freight winches? - Jeep Gladiator Forum Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. This item can only be purchased on www.buya.com with "In-store pickup" only. Badland APEX 12000 Winch Installation & Instructions Manual: Download. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Anything below IP67 is prone to damage from rain and submerge. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Badland does not have a very wide variety of products as Warn or Smittybilt. Do not overreach. Do not wrap the wire rope around the object and hook onto the wire rope itself. Do not use damaged equipment. They have made the installation relatively easy as compared to other competing models. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. It reduces the load on the winch, allowing it to work longer with less heat buildup. You can increase the rope length and get more spools on your drum with its thin size. Handlebar switch would be helpful in case of failure with wireless remote control. 3. If voltage is present, replace motor. The winch rope smoothly glides over the aluminum. I've searched and cannot find any source for replacement parts . The listed breaking point is 4600 lbs. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. It may not display this or other websites correctly. Make a secure path for the cable routing away from moving parts and encounters from road debris. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. This badland winch parts diagram is very helpful for any kind of wiring task. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Disconnect the Pendant Controller when not in use. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Do you agree that the items listed are perfect for the Badland 2500 lb winch? These include: IP66 Rated Weatherproof No hardware to mount or connect the electrical components. Non-skid footwear is recommended. The red indicator light will flash during the operation. Download Badland ZXR 12000 Truck/SUV Winch Manual. A good advantage you can get with this fairlead is that it looks cool. I could try using a controller from another brand. Thank You They are designed and branded by Harbor Freight as Badland ZXR winches. (Wire rope enters/exits at the bottom.). Always wearheavy-duty leather gloveswhen handling the winch. Industrial/Tow Truck Electric Winch Owner's Manual According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. To operate the winch, plug the remote into the socket connector. A double line system should be used whenever possible. , connect the remote control receiver to the solenoid box. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Save $250.00 by shopping at Harbor Freight. Please familiarize yourself with the operation of your winch before using it. Do you know where I can purchase one? Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. This wire rope must be discarded and not be used. No warranty. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Any uncovered wires may be the cause of a short circuit. If problem persists, a qualified technician needs to check and repair. Tap solenoid to loosen contacts. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Badland 2500 Winch Parts - Winch Mania tension before use. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. It locks the wire in its place. Use a winch cover that can protect from sun damage. Insulate all exposed wiring and terminals after installation. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Im looking for a drum assembly for a Badland 2500 lb winch. Required fields are marked *. Its a Badlands 3500. BADLAND WINCHES ZXR 12000 Like New | Buya Or trade for a new Apex 5500 long drum winch or equivalent. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. They are perfect Badland 2500 winch parts. Is there a replacement part to fix this ?? Wear restrictive hair covering to contain long hair. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Badland ZXR 12000 lb. What other Badland 2500 winch parts do you think are perfect? The same thing happened to my replacement winch. Also go over some things th. Use a spotter to assist you in assuring that it is safe to operate the winch. Connect the wire rope for a double line system as shown in Figure J below. It is affordable yet features extreme power and efficient, advanced design. Run in short bursts without load until completely dry. It halves the load on the winch through pulley action. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Keep proper footing and balance at all times. Only winch with the winching vehicle s transmission in neutral. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. (Wire rope enters/exits at the top. It is highly durable and reliable. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The body of the winch is entirely dust and waterproof. It is in the signature Mile Marker orange and black color. lb. Run winch with vehicle motor running. Do not submerge winch in water. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Just imagine how good quality their products are if the military uses them. Save This Manual Test Electric Winch for proper operation. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Distractions can cause you to lose control. Hawse fairleads are used in conjunction with a synthetic winch line. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. How To Install A Badland Winch - A Step-By-Step Guide - Winch Mania Can anyone help, thanks. I just bought another Bad Lands 2500 and replaced it on my Polaris. Lift the Socket Cover exposing the electrical switch connector. A moment of inattention while operating winches may result in serious personal injury. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Badland Winch Parts, Replacements & Accessories To Buy We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Repair or replace solenoid. Mounting location and hardware must support winch and load. The build of the fairlead is stainless steel. We are in the process of making one similar for Badland winch 12000 parts as well. Tighten all power cable hardware to 20 in. Mounting Plate: 3. Note: Check compatibility with your vehicle before purchasing. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. , connect the remote control box to the solenoid box. The items listed here are very good items. One safety feature in this machine includes the automatic load brake. A clicking indicates proper activation. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Benefits for Using Badland Winches Variety of Winches Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Battery weak, recharge. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. It can heat up after excessive use. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. This is a kinked wire rope that has been straightened out. Two best universal wireless remote controls supporting all the models. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. I understand the alligator, are you looking for a controller box or a controller box? Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Badland Winch Wiring Diagram For All Types of Badland Winches - Tenbuz Badland Winches - Who Makes Badland Winches In 2023 12,000 POUND WINCH. Is there a replacement spool drum? Put the vehicle's transmission in Neutral. Have the winch serviced by a qualified repair person using only identical replacement parts. Hello, One side of the spooler broke ,all the way around the center and dislodged. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Wiring a winch is often a fearful task. Install the winch using hardware specified on the specification chart. Your email address will not be published. badland winch 12000 for sale | eBay Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Badland ZXR 12000 Winch Wiring Diagram. This begs the question, what winch parts can be used with Badland winches? However, the brand does not provide winch accessories as widely as other winch brands do. I bought a 12000 zxr last year but never opened it until yesterday. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. my cover got cracked and broken. Do not place finger(s) through hook. Find the most comprehensive badland winch parts list for your replacements and upgrades. Secure the solenoid assembly in place with mounting screws. Will sell for $280 firm! Badland Winch Parts List: 1. 12,000 lb. Winch with Wire Rope - Harbor Freight Tools Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Please familiarize yourself with the operation of your winch before using it. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. 2. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Warn winch vs. Badlands winch (Harbor Freight) | race-deZert The above Badlands winch parts are good quality, affordable, and easy to install. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Replacement Parts in Stock. BADLAND ZXR 12,000 lb. Click the green button to print the entire article.To print the original version of the document - click the blue one. I dont know about you but that is a big advantage for me. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Limitations apply. Engage clutch before starting. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. I have an old Badland ATV/UTV 3000 lb winch. Theyre independent, uncut and unsponsored. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Attach the Circuit Breaker to the Positive Terminal on the battery. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? If you have a wireless remote, connect the remote control receiver to the solenoid box. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. You must log in or register to reply here. The original was a Warn 2000, but was completely gutless. The controller box for my ATV harbor Freight winch got smashed. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Check the Winch's electrical connections. Insert Switch Assembly all the way into connector. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Tap solenoid to loosen contacts. Do not use winch in overwind orientation. It is relatively easy and manageable with the Badland Winches. This device is also built to withstand high amounts of water without the danger of any short-circuit. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. These winches weigh around 90 pounds. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. So far, I dont see any problems with it. Like everything HF it's a really mixed bag with their winches. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. This can cause damage to the object being pulled, and kink or fray the wire rope. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Do not power the hook all the way into the fairlead to prevent damage. Do not exceed the angles shown in Figure B for a roller fairlead. You could lock it up to keep everything secure and cut a hole to run winch line out. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Let's see what makes it such a great product. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Insert the Pendant connector into the Socket.