ClassifySupport. I am going to try one of those tests on my HF unit. Ultrasonic piezoelectric transducer.Diameter: 50mm/1.97inch; Thickness: 2.5mm/0.1inch.Power: 35W; Resonant Impedance: 5.Radial Resonant Frequency: 435%KHz.Used for 35W ultrasonic cleaner transducer repair kit. The ultrasonic cleaner is a popular machine that could used as household tools or for industry use. 4. He can be reached at (815) 235-6020, or visit www.upcorp.com. USC's are one thing you have to be real careful buying used. Shearwater Perdix AI - Cloud - Gas Question, Ultrasonic cleaners and mains voltage/frequency. Kleentek can perform repairs on most ultrasonic equipment, including third-party brands. Unable to add item to Wish List. Email Getting the longest life out of your system depends on proper use and maintenance. By following a preventative maintenance schedule machine downtime will be significantly reduced improving the reliability & integrity of your production processes. Ultrasonic cleaning machine instructions and operation manual, Daily maintenance and maintenance specifications of ultrasonic cleaning machine. A shop vacuum cleaner could have saved hundreds of dollars in repair costs. Why is my ultrasonic cleaner not working? Make sure to perform testing before your first use of the day. People 4.0 How to Get Buy-In from Your Staff for Industry 4.0 Systems, Understanding Melting in Single-Screw Extruders. My fan motor has a 1995 date on it. The regular servicing of your ultrasonic machine will deliver optimum cleaning results. Browse Volume:102 If the ultrasonic vibrator fails, such as the transducer vibrator of the ultrasonic cleaning machine is on fire and the ceramic material is broken, it can be checked with the naked eye and a megger. This machine is a bit different in that one transducers is mounted at the bottom of the tank and another is mounted on the side of the tank. For more demanding repairs, we offer a full refurbishment service that can repair extensively used machines and upgrade the existing equipment to give you better results and expert cleaning. Anbau 1pcs 50mm 35W Piezo Sounder Disc Transducer for Cleaner Repair. I unplugged, waited a few minutes, and shorted here and there with a screwdriver. We can upgrade any ultrasonic cleaner to your specifications. The R and C absorption at both ends of the FET must be appropriate, otherwise the heating problem of the FET is still serious. Otherwise, you will know your machine is working because it will be producing ultrasonic waves which can be seen as bubbles. If you are still looking for help let me know and I can rip mine apart and takes some pics to compare. If you are going to use these methods, you must perform several tests and take a look at the average data. Any customers can make an inquiry or ask technical questions online. 0 Members and 1 Guest are viewing this topic. Was this part of the composition of the epoxy, I've replaced the blown diodes and the protection fuse and powered the, You'll need to choose a username for the site, which only take a couple of moments (, http://www.repairfaq.org/sam/lasersam.htm, http://www.repairfaq.org/REPAIR/F_mirror.html, (You must log in or sign up to reply here. Returns are subject to the seller's approval. http://mettlerelectronics.com/servicedom.htm, http://www.repairfaq.org/sam/samschem.htm#schahv5, http://www.coleparmer.com/techinfo/techinfo.asp?htmlfile=ultrasoniccleaner_faq.htm&ID=792#anchor13. If the frequency is not appropriate, the FET will generate extremely serious heat. Moreover, DKSONIC launches several online inquiry platforms and technical discussion forum. Interesting thread, I am subscribing to it! my current worry is that the RED power supply wire is connected to the PCB pin labelled N and the black one to L which is backwards to my logic. 0086 18926471837 2. Test it yourself from the prongs on the wall plug (I presume you know which is which for your country) to see which goes where. 1996-2022, Amazon.com, Inc. or its affiliates. Machine Inspection, Troubleshoot & Repair, Ultrasonic Generator & Vibrator Repair and Services, IMMERSION ULTRASONIC GENERATOR AND VIBRATOR, SAQ-CA SERIES TUNNEL TYPE CONVEYOR-ZED JET WASHING LINE, SSAQ SERIES ULTRASONIC CLEANING MACHINE FOR LENS, SVD-CoH SERIES VAPOR DEGREASING ULTRASONIC CLEANING MACHINE, Ultrasonic generator ( Sonictron SUG-II) calibration, Ultrasonic vibrator / transducer repair/service. Returns are subject to the seller's approval. The most common way is to replace the transducer. It cant be too long or too short. https://www.facebook.com/Granbo-Ultrasonic-Cleaner-Equipments-109665878186199, Previous: Ultrasonic cleaning machine instructions and operation manual, Next: Daily maintenance and maintenance specifications of ultrasonic cleaning machine. Our process is simple. The core configuration of ultrasonic cleaning machine is ultrasonic vibrator, namely ultrasonic transducer. FET absorption 1. Tuning of ultrasonic generators is recommended at least every six months withoutthis regular service you risk serious damage to the transducers in yourultrasonic cleaner, resulting in poor performance and ultimately machine failure. This field is for validation purposes and should be left unchanged. The most direct method is to use a cavitation meter. You never know if they're actually right. Thanks. My first question is can you get any info on it, parts list, schematic and the like or does the manuf consider it a trash when breaks item. Our service contracts are customized for your equipment and operating parameters to help you get the most value from your investment in ultrasonic technology. The repair method is to put the whole transducer (excluding the plastic sprayed shell) into the oven and set it at about 100 C. 4. Figure 2: This kind of sloppy use can cause expensive repairs. While any of the above testing methods for your ultrasonic cleaner can be effective, remember to check the performance of your ultrasonic cleaner on a regular basis. Therefore, we recommend a yearly service to ensure your machine is running correctly and at its full potential. No spark on the one time I have done it. Hi, it will be wise to cater for "No oscillation" situation and transistor "HARD ON" across the transformer. If you are unsure whether your ultrasonic machine is working, please contact us and we can carry out a full inspection and report back to you with our findings. Message Kleentek is proud to announce two new additions to our MetalKleen ultrasonic cleaner range, specifically designed for cleaning large automotive components such as engine heads / blocks and manifolds. I think if the live is on the fuse side, then leave it as it is, no matter how it's marked. The output frequency of ultrasonic cleaning machine generator directly affects the load characteristics, and then affects the on-off state of power tube. If you suspect your machine is not working correctly, please get in touch today and we can advise you. 1.Switch on the machine , No LED indicator ,No ultrasonic. Our team of knowledgeable and experienced technicians are capable ofrepairing, replacing, and servicingyour malfunctioningultrasonic system of any brand. What happens if my machine cannot be repaired? For more information on ultrasonic cleaners, please feel free to contact us at sales01@dksonic.com visit us atDK SONIC. Cause: Power socket is Ok, no electricity input. Cause: The rectifier bridge stack or power tube burn-out ?Transducer fault. Please try again. Type of weld? At EJ Ultrasonics, we understand that when your ultrasonic cleaner is not functioning as it should be, it can impact your business. We utilise a special gauge to check your ultrasonic performance without stopping your production line ( if using water ). You can also claim a refund by contacting customer service. The radiator shall be properly selected, and air cooling shall be added if necessary. Diameter: 50mm/1.97inch; Thickness: 2.5mm/0.1inch. One of the transducers in my cleaner is actually smoking the other one is working fine. Turn the unit on and allow it to run for approximately thirty seconds or so. Therefore, please use and operate correctly. It seems the failure is in the transformers, Motorola #SJ9089A, which are obsolete. High power ultrasonic cleaning machines generally require multiple transducers to work at the same time, so special attention should be paid to installation and fixation, because their distribution directly affects the sound field distribution in the tank and the load characteristics of the generator. The general judgment method is to gently shake the tail of the vibrator by hand and carefully observe the glue on the vibrating surface. I assume something broke down in the transducer and I am getting some type or arcing, inside it. Registration is not required to read the forums, but we encourage you to join. Yes, over time ultrasonic transducers will wear out. How do I know if my transducer is damaged? For a better experience, please enable JavaScript in your browser before proceeding. The piezoelectric ceramic disk transducer is made of PZT-5 piezoelectric material polarized in the thickness direction. Welcome to ScubaBoard, the world's largest scuba diving community. Before you go much further I'd test the transducer. This is by far the simplest test you can perform, but it is also the most susceptible to temperature and solution conditions. However, other parts of the machine such as the digital timer and temperature control unit can also be repaired. Yes, ultrasonic cleaners can be repaired. These include: Please note that the decision to repair or replace a machine is always down to the customer. 4.Switch on the ultrasonic cleaner, working , but cleaning effect is not good. Guanboshis transducer adopts the double guarantee process of bonding and screw fastening. Our range of ultrasonic cleaning systems are reliable, environmentally friendly and extremely effective and can help reduce manual labour as cleaning is automated. Made by The One Management | Terms and Conditions, Our team of specialists can perform any repair and servicing work for your ultrasonic cleaner. How do you remove and replace the transducer and are transducers generic? What does a transducer do in ultrasonic cleaners? Switch on, LED indicator light on, No ultrasonic. Thank you to all who make this wonderful resource available, and to all the thoughtful contributors. Experts recommend the foil test over this graphite on ceramic option. Name 1. Extended equipment life and efficient operation are direct benefits of selecting Kleentek to service and maintain your ultrasonic equipment. The cleaning liquid temperature too high /too low; Improper selection of cleaning fluid; Ultrasonic generator aging out. Especially, customers can follow DKSONIC on Facebook, Twitter, VK, Linkedin, Google+, Youtube etc. If this insulation resistance value is not reached, the sensor is likely to be damp. I didn't sacrafice another pair of fuses yet. Your recently viewed items and featured recommendations, Select the department you want to search in. A Free photo gallery to share your dive photos with the world. It is important to take into consideration the variances in temperature and solution. Our expert team are on hand to provide maintenance and repair work; we ensure our team will do their utmost to keep your ultrasonic cleaner at its best working capability. Call Kleentek on 1300 79 73 79 if you have an ultrasonic cleaner that requires repairs ormaintenance. Due to the function of the screw, the vibrator will not fall from the vibrating surface after degumming. |. Color maybe slightly different due to different monitor. Joining is quick and easy. Hi, I used my Branson 2510 without the special secondary lift-out basket, and I burned/corroded/ultrasonicked a pinhole in the stainless steel; now it leaks. The transducer at the bottom of the tank works. The holes should be small, 1-4mm, and should be approximately the same size. The driving waveform of ultrasonic cleaning FET should be steep, such as increasing the driving output power and reducing the grid resistance. The transducer of ultrasonic cleaning machine is the key part of the cleaning machine, and its quality directly affects the cleaning effect. The power supply is often burned out, and the vibrator may be burned out after a long time. I don't remember but there may be a simple schematic inside the unit. Check U1, Q1, and Q2 and make sure the transformers are dried out. Zeagle Onyx 2nd-stage Cover: How to Remove? Figure 1: Cut it to be the size of the inside of wall of your cleaning unit. Proper testing will ensure that your ultrasonic cleaner is performing in tip top shape. Cause: The connection plug between the transducer and the ultrasonic power board is loosen or not ? 3. If you do not receive a response from the seller within two business days, you can also claim a refund by contacting customer service. The unit has no timers or heat. [SOLVED]: Help with Ultrasonic Cleaner repair. 2. This phenomenon is the cavitation corrosion phenomenon of ultrasonic. Or the vibration head will damage easily. contact Kleentek to discuss the most cost-efficient options, New MetalKleen Automotive Ultrasonic Cleaners, Annual, bi-annual or quarterly maintenance schedules, Machine calibration and software/hardware updates, Fulldocumentation andservice certification. Another testing method uses a ceramic disk with graphite on it. Surprisingly, a search against "ultrasonic transducer" on eBay returns quite a few. Should I look elsewhere for the cause of failure? To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. Forced air cooling must be adopted for high-power operation. This is generally a common mechanical failure after 3 years of full load operation, with perforation of the vibration surface. 2014 Omegasonics. A Free & Open Forum For Electronics Enthusiasts & Professionals, Login with username, password and session length. Heat dissipation The output frequency of ultrasonic cleaning machine generator directly affects the load characteristics, and then affects the on-off state of power tube. High quality ultrasonic cleaning machine vibrator can greatly improve the stability of ultrasonic cleaning machine and reduce power consumption. Maintenance method of vibration surface perforation: Due to the long working time of ultrasonic cleaning machine, the heating problem is very prominent. The transistor is bedded to the heatsink with thermal grease, so I know that heat is an issue, vibration is a fact of life for an ultrasonic cleaner, and the circuit is 20 years old (1993 on the fan). Suspend the foil in your cleaning solution making sure that the foil does not touch the bottom of the unit. Generally, as an emergency treatment measure, it can disconnect individual damaged vibrators without affecting the normal use of other vibrators. Kleentek offer flexiblePreventative Maintenance Agreements to provide peace of mind and access to professional advice and technical assistance when required. Different industries require different levels of service, validation and calibration.